Control cabinet construction & hardware integration

We manufacture and integrate your switchgear to meet the exact requirements of industrial applications.

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Challenges in control cabinet construction and hardware integration

In control cabinet construction, it is not only the planning that determines the success of a project, but of course also the quality of implementation. This is precisely where most problems arise in practice.

Errors in the wiring, lack of capacity or difficulties with integration quickly lead to delays, additional costs or failures. At the same time, the requirements for standards, quality and documentation are constantly increasing.

Typical challenges are

  • Lack of capacity in production and wiring
  • High susceptibility to errors with manual implementation
  • Different standards depending on the country of use
  • Fluctuating quality due to lack of standardization
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The basis: electrical design and planning

The basis of every functioning system is a clean electrical design. Without clear planning, errors occur even before implementation.

If you need support with planning or control cabinet design, you will find all the information you need here.

Switch cabinet planning & electrical design

Our services in switch cabinet construction

Switch cabinet construction

Customized production according to requirements and area of application

Control cabinet wiring

Precise wiring for error-free function

Hardware integration

Integration into existing plants and systems

Electrical installation

Cabling and installation directly at your site

Implementation of circuit diagrams

Realization on the basis of own or existing documents

Testing & documentation

Standard-compliant testing and complete documentation
Membrafow - Membrane technology, filtration technology & plant engineering - Werner Freiburg

Why MEMBRAFLOW?

In switch cabinet construction, the biggest problems do not arise during production itself, but at the handover points between planning, wiring, integration and commissioning. We make sure that all the steps dovetail neatly, with clear interfaces, structured implementation and a central point of contact.

Less coordination effort. Fewer errors. Faster commissioning.

What this means for your project:

  • Standard-compliant production with complete documentation
  • Central point of contact from planning to commissioning
  • Clean integration into existing plants and systems
  • Plannable implementation thanks to clear handover points and defined processes
  • Tried and tested in industry, special systems and the military
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Customized switch cabinet construction for different areas of application

There is no standard solution in enclosure construction. Requirements differ significantly depending on the industry, environment and technical application. That is why each system is designed and implemented individually.

Different requirements depending on the area of application

Hygiene, load-bearing capacity and safety requirements vary considerably depending on the industry. These differences are already taken into account during implementation.
  • Typical areas of application:
  • Machinery and plant engineering
  • Food industry
  • Chemicals and process industry
  • Special machine construction
  • Military and safety-critical applications

Housing and materials

The choice of the right enclosure influences the service life and safe operation of the entire system. Different materials are used depending on the area of application.
  • Sheet steel for economical standard applications
  • Stainless steel for hygienically sensitive areas
  • Plastic or aluminum for special requirements

Protection and operational safety

Switch cabinets must function reliably even under demanding conditions. This is why all relevant environmental influences are taken into account in the design.
  • Dust and dirt
  • Moisture
  • Temperature fluctuations

Hardware integration into existing systems

A control cabinet is only one part of the solution. It is crucial that all components are properly integrated and work together reliably during operation. We integrate your switchgear directly into existing systems and processes. In doing so, we ensure that all components are technically and functionally coordinated.

This includes, among other things:

  • Cabling and connection on site
  • Integration into existing machines and systems
  • Integration of sensors and actuators
  • Coordination of all interfaces
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Pneumatics and supplementary systems in plant engineering

In addition to electrical components, we also integrate pneumatic systems and vacuum technology if required. Depending on the application Pneumatics represent a simple, robust and economical solution.

Pneumatic systems are used to control movements using compressed air. They are particularly suitable for applications where high precision is not required or where a cost-efficient solution is deliberately chosen.

Even in certain environments, for example with increased security requirements, the Pneumatics offer advantages over electric drives.

Overview of use and implementation:

  • Control of movements via compressed air or vacuum technology
  • Use for simple or cost-sensitive applications
  • Integration of components, e.g. from FESTO, SMC or Bürkert
  • Planning and implementation via EPLAN Fluid
  • Combination with electrical systems depending on requirements

Pneumatics and supplementary systems in plant engineering

In addition to electrical components, we also integrate pneumatic systems and vacuum technology if required. Depending on the application Pneumatics represent a simple, robust and economical solution.

Pneumatic systems are used to control movements using compressed air. They are particularly suitable for applications where high precision is not required or where a cost-efficient solution is deliberately chosen.

Even in certain environments, for example with increased security requirements, the Pneumatics offer advantages over electric drives.

Overview of use and implementation:

  • Control of movements via compressed air or vacuum technology
  • Use for simple or cost-sensitive applications
  • Integration of components, e.g. from FESTO, SMC or Bürkert
  • Planning and implementation via EPLAN Fluid
  • Combination with electrical systems depending on requirements
Pneumatics on the control cabinet

Facts and figures

In switch cabinet construction, it's not just performance that counts, but above all results. Clear processes, experience and clean implementation make the difference in the ongoing operation of your system.
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switch cabinets manufactured per year
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Modern machinery

Automated wire assembly

Cables are automatically cut to length and assembled. This ensures consistent quality, reduces errors and speeds up wiring

Precise machining of housings and mounting plates

Cut-outs and drill holes are produced precisely according to specifications. Changes can be implemented quickly and fit without reworking.

Clean and permanent labeling

Cables and components are clearly labeled. Different materials and applications can be implemented flexibly.

Customers, who trust MEMBRAFLOW

Note Printing Australia

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Oesterreichische Banknoten- und Sicherheitsdruck GmbH
DSB Anlagenbau GmbH

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Granata - RMZ / Pomegranate

3 of 26

BASF Antwerp
Konings Trudo

4 of 26

BOSCH
Daimler Benz

5 of 26

SEVEROFRUCT

6 of 26

Stihl
Cargill

7 of 26

SILMET AS

8 of 26

Carl Zeiss, FAG
Technology Ventures GmbH
Martinrea Honsel Germany GmbH
Gleitsmann Security inks gmbh
Destilla GmbH
Chemical plant Bad Köstritz GmbH
Heraeus Precions Metals GmbH
Fischermanns GmbH & Co
Badischer Winzerkeller eG
Fruchtsaft Bayer GmbH & Co. KG
Klenk GmbH
Hirschbrauerei Heubach GmbH & Co. KG
KOSOMA GmbH
MAPAL Dr. Kress KG

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Bank of Greece // Printing works Department

10 of 26

Pannonia Ethanol
Vaja-Fruict
Carl Zeiss Vision

11 of 26

Sandoz Industrial Products SpA

12 of 26

Banknote Factory Of the National bank of Kazakhstan

13 of 26

Vateris SIA

14 of 26

Carl Zeiss Vision Manufactura

15 of 26

GELITA Nederland B.V.

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OJSC "Lesnaya Yagoda"
OJSC "Dairy plant Penzenskij
JSC "Brayansk Dairy Plant"
JSC "MolAgroTop"

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Johnsen Mattey
Rustenburg Platinum Mines Limited
memcon

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BASF
MEMON

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FABRICA NACIONAL DE MONEDA Y TIMBRE

20 of 26

Mercatus Engineering AB

21 of 26

Thai Union Group PCL
Rodenstock (Thailand) Co., Ltd.

22 of 26

Arisu Gida Dis Tic. A.S.

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Banknote Printing and Minting Works of National Bank of Ukraine

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Brine Recovery systems
DGF // GELITA
Cerestar // Cargill

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JV "AGROMIR-SAMARKAND" LLCJV
"SP AFROSIAB MEVA"

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For reasons of confidentiality, it is not possible to list all our customers.

Standards, testing and safety

Different standards and safety requirements apply to switch cabinet construction, depending on where they are used. We take these into account right from the implementation stage and ensure safe and standard-compliant operation of your system through testing and documentation.

Relevant standards at a glance

  • CE directives for the European market
  • DIN EN 60204-1 for the electrical equipment of machines
  • IEC 61439 for low-voltage switchgear and controlgear assemblies
  • UL 508A for use in the USA (industrial control cabinets)
  • CSA for Canada (industrial control cabinets)
  • ATEX directives for potentially explosive atmospheres
  • IECEx as an international standard in explosion protection

After manufacturing, the system undergoes testing in accordance with DIN EN 60204 and VDE 0113. During this process, all functions are checked and documented to ensure that the system can be operated safely. We can also test and evaluate existing systems.

Talk to our automation expert

membraflow-lukas-freiburg

Lukas Freiburg

Managing Director / Head of Automation

Frequently asked questions about switch cabinet construction and hardware integration

This depends on where the system is used. In Europe, CE directives apply, while UL and CSA standards are relevant for the North American market. Depending on the application, special requirements such as ATEX for potentially explosive atmospheres may also be necessary.

Yes, existing systems can easily be expanded or adapted. We take care of the integration of new components and ensure that all systems work properly together.

Yes, we implement both our own documents and those provided by the customer. Existing plans can be adopted, adapted and integrated into the implementation.

After production, installation takes place on site. All components are then connected, tested and commissioned together with you.

Yes, every system is tested and fully documented in accordance with applicable standards. This ensures safe and traceable operation.

Yes, we take care of the complete cabling and integration of your system directly on your premises.

Experience & Reviews of MEMBRAFLOW control systems GmbH