Control &
Automation technology
Control &
Automation technology
- Increased Efficiency
- Reduced Costs
- Quality Assurance
- Production Safety
Automation – The Key
to Greater Efficiency
As an expert in automation and control technology, MEMBRAFLOW delivers comprehensive solutions – from electrical planning and control cabinet design to PLC programming. We support industrial companies in optimising their production processes through advanced control systems, intuitive HMI visualisation, and automated documentation.
Our expertise also covers fluid technology systems such as hydraulics, pneumatics, and cooling lubrication, which are precisely engineered and seamlessly integrated. The objective is always the same: to increase efficiency, productivity, and operational safety while reducing overall costs.
Today, automation is a key success factor in industrial manufacturing – creating flexibility, reducing error rates, and driving sustainable growth.
Consulting & project planning
Our expertise is reflected in the development of comprehensive technical concepts – from selecting suitable hardware and delivering software solutions to providing complete documentation. In close collaboration with our clients, we define interfaces and delivery boundaries, taking into account all technical, regulatory, and customer-specific requirements.
Throughout the project implementation, we monitor the entire production process, including procurement, manufacturing, and compliance with local standards as well as the specific requirements of each project.
On-site, we coordinate all installation activities, oversee test runs, and provide training for operating personnel. This ensures smooth commissioning and seamless integration into existing automation systems.
Electrical Engineering
We employ state-of-the-art CAD systems, such as EPLAN Electric P8 and Pro Panel, to achieve end-to-end and automated electrical design. From 2D and 3D planning to comprehensive documentation, we deliver efficient solutions for control systems, switchgear, and fluid technology systems. Discover our technologies and working methods in detail.
The EPLAN CAD system enables consistent, integrated, and efficient electrical design for machines and production plants. It supports various engineering methods, from manual creation to standardised, template-based workflows.The project data recorded in the circuit diagram serves as the foundation for automated completion of machine documentation.
This system enables comprehensive 2D and 3D planning for control and switchgear design. It serves as the basis for automation and industrialisation in control cabinet manufacturing. Using EPLAN Pro Panel, we design and construct control cabinets, switchgear systems, and power distribution units for energy supply – all in a 3D environment.
Smart Mounting streamlines the manual installation of mechanical and electrical components in control cabinet assembly.Precise work instructions and 3D visualisation make cabinet assembly faster, more accurate, and more efficient.
Smart Wiring is our virtual assistant for manual wiring in control cabinet construction. The software provides digital access to all relevant information – from connection points to exact cable routing, even in 3D visualisation.
With EPLAN Preplanning, we collect engineering data as early as the preplanning stage. This includes, for example, actuators and sensors for systems, machines, or buildings. The software allows for the quick generation of data sheets and specifications for material procurement. The data gathered can then be reused seamlessly throughout all subsequent planning phases.
EPLAN Fluid is our engineering tool for the design and automated documentation of fluid systems – including hydraulics, pneumatics, cooling, and lubrication. The software supports multiple engineering approaches, from manual design to standardised, template-based workflows. Once recorded in the schematic, the project data forms the basis for the automated completion of machine and plant documentation.
With EPLAN eView, projects remain accessible to all stakeholders across the entire value chain – from engineering and production to assembly, service, and maintenance.
For cable design, we rely on EPLAN Cable proD – a specialised solution for fast and precise cabling of machines and production systems. The software digitises the entire design process and supplies all the necessary information for manufacturing and assembly. Pre-assembled cables can be integrated directly, minimising material waste, reducing potential errors, and enabling efficient plug-and-play implementation.
PLC & HMIProgramming
Modular and structured software engineering forms the foundation for efficient and productive plant operation. With many years of experience, we implement complex processes tailored to specific customer requirements.
Connections to databases and the networking of machines and corporate systems enhance the effectiveness and efficiency of industrial plants. In doing so, we meet essential technological requirements for the digital future of industrial production, contributing significantly to Industry 4.0.
Control Systems:
- SIMATIC 1200, 1500, 300, 400, S5 / S7
- Standard, fail-safe, high-availability configurations
As an authorised SIEMENS solution provider, we work with the following control platforms:
- TIA Portal
- STEP7
- STEP5
Our visualisation solutions feature an intuitive, modern user interface, making the operation of complex machines simple and efficient. The schematic representation of process flows, combined with real-time display of system components and process data, allows for continuous optimisation through data archiving. An easy-to-use fault diagnosis tool minimises downtime and improves both system availability and overall productivity.
Depending on system specifications, customer requirements, and plant age, we work with the following HMI systems:
- TIA Portal
- WinCC
- WinCC flexible
- ProTool/Pro
Process Control Systems:
- SIMATIC PCS
In addition, we utilise C# programming for specific project requirements – for example, to develop custom interfaces or external tools. This flexibility ensures that all key technological standards for digitalised industrial production are met.
Hardware & additional services
Control Cabinet Construction & Hardware Installations
Depending on the size of the system and any special protection requirements (e.g. explosion protection), we design and manufacture custom control cabinets tailored to each project and its specific customer requirements. After the control cabinet has been completed, our qualified electrical technicians carry out all necessary on-site installation work.
Based on the client’s request, we can perform either the complete electrical wiring of all main devices and assemblies, or only internal system wiring up to defined transfer points. Our technicians are also available for additional electrical services of any kind.
Functional & Initial Testing
Once installation is complete, we conduct an initial inspection in accordance with DIN EN 60204-1:2019 / VDE 0113-1:2019, as required for the safe operation of industrial equipment. For systems installed or commissioned by third parties, we also offer these safety and compliance tests as an independent service.
Retrofit Solutions
In many cases, modernising existing systems can be a more cost-effective alternative to implementing new ones. Our team provides expert guidance on the compatibility of existing systems, the integration of new components, and software upgrades. These retrofit projects are especially valuable for customers facing spare part shortages or seeking to expand the functionality and service life of their existing equipment.
Through innovative developments in control and regulation technology, we enhance the potential of pneumatic systems, combining proportional technology, sensor integration, and control algorithms into an efficient closed-loop system. This approach optimises pressure, flow, and motion, increasing overall production efficiency. Our experts ensure seamless integration into your existing systems, guaranteeing maximum process reliability, precise control, and cost-effective performance.
Explosion Protection
Explosion protection requires strict compliance with national and international safety regulations, including ATEX Directives (ATEX 114 and ATEX 153) and IECEx standards. All components and systems must be certified and properly labelled. Regular maintenance and inspection are essential to ensure ongoing safety. With many years of experience, MEMBRAFLOW ensures full compliance with all legal and technical requirements in the field of explosion protection.
UL standard
The United States and Canada apply their own product safety standards, which are crucial for control cabinet design. MEMBRAFLOW is your trusted partner for ensuring compliance with North American UL standards, providing expert implementation of all relevant safety and regulatory requirements.
Our machinery
for wire harnessing, milling & surface marking
Control & Automation Technology
Control & Automation Technology
Industry Solutions
Industry Solutions
Machinery & Plant Engineering
Benefit from our flexibility and precision, specifically tailored to meet the needs of machine and plant engineering.
Component Manufacturers
Our automation solutions ensure reliability and consistent quality for component manufacturers across various industries.
Automotive
We drive innovation and speed to meet the strict requirements of the automotive industry, ensuring efficient and high-quality production processes.
Food & Beverage Industry
MEMBRAFLOW provides customised automation solutions designed for the specific processes and hygiene standards of the food and beverage sector.
Process Industry
We are the reliable partner for addressing the complex and highly regulated demands of the process industry.
Energy & Utilities
Our robust automation solutions support sustainability and operational reliability in critical infrastructure and energy supply systems.
Maritime Industry
Rely on our precision and adaptability – key factors for shipbuilding and marine applications.
Building Technology
MEMBRAFLOW solutions ensure safety, reliability, and efficiency in building automation and facility management.
Cleanroom Technology
When it comes to stringent cleanroom requirements, MEMBRAFLOW is your trusted expert for precision-controlled automation systems.
Advantages of Partnering with MEMBRAFLOW
Tailor-Made Solutions
Our automation solutions are specifically designed to meet your requirements — ensuring maximum efficiency, scalability, and long-term reliability in industrial automation.
Increased Efficiency
With state-of-the-art automation technology, advanced PLC programming, and strategic process optimisation, we help you enhance the efficiency of your entire production workflow.
Cost Savings
Optimised processes, intelligent control systems, and resource-efficient technologies enable long-term reductions in energy consumption and operating costs.
Future-Proof Systems
Our solutions are scalable and flexible, allowing them to adapt and grow with your company’s evolving needs and technological advancements.
Enhanced Product Quality
Through precise control, continuous monitoring, and automated processes, we guarantee consistently high product quality in both serial and industrial production.
Process Data Acquisition
Comprehensive process data enables custom automation solutions, predictive maintenance, and early fault detection in complex industrial systems.
Technical Expertise & Experience
Benefit from our extensive experience in electrical design, control cabinet construction, and automation — from concept development to commissioning.
Sustainability
We develop environmentally responsible solutions that improve production efficiency while reducing your ecological footprint.
Reliable Support & Maintenance
Our dedicated team provides technical support and maintenance services to ensure maximum system uptime and performance.
Safety
MEMBRAFLOW ensures the safety of your systems and personnel. Our automation solutions comply with the latest industry safety standards and regulations.
ISO Certification
We are ISO 9001 certified — guaranteeing structured processes, verified quality, and high standards in automation and electrical engineering.
Increased Output
Thanks to automated processes, precise Control technology Through automation, precise control systems, and optimised workflows, you can reliably increase production volumes while maintaining consistent product quality.
After Sales Support & process optimization
Even after commissioning, we continue to support our clients with maintenance, technical service, and troubleshooting. We offer a range of service concepts, from regular inspections to urgent on-site interventions in the event of system failures. These services can be provided either through remote maintenance or on-site visits, depending on project requirements.
Our maintenance services include:
To further increase the efficiency of your system, we offer process optimisation services that can be implemented quickly and seamlessly. These include custom modifications and system extensions tailored to your operational needs.
With our well-stocked spare parts warehouse, we can provide fast and reliable support for replacement parts and repairs.
FAQ – Frequently Asked Questions
Automation technology helps make your production processes more efficient, faster, and safer by reducing manual errors and increasing overall production capacity.
Yes. Our automation solutions are fully customisable to meet the unique requirements and goals of your business.
We guarantee quality through the work of experienced engineers, the use of state-of-the-art technologies, and strict quality control throughout the entire project lifecycle.
Yes. We can analyse your existing systems and propose tailored automation and optimisation solutions to improve efficiency and performance.
Integration of a new automation technology follows a carefully planned, step-by-step approach designed to minimise disruptions and ensure a smooth transition during implementation.
Automation technology involves the use of control and information systems to automate industrial processes and equipment. Its role is to enhance efficiency, productivity, and operational safety in production environments.
Automation offers numerous benefits, including:
Common types include:
Sensors detect physical or chemical parameters and convert them into electrical signals, while actuators transform electrical signals into mechanical motion, heat, or other energy forms.Together, they form the core input and output elements of automation systems.
Sensors detect physical or chemical variables and convert them into electrical signals, while actuators convert electrical signals into mechanical movement, heat or other forms of energy. They are fundamental components in automation systems as they supply and control input and output data.
Safety is guaranteed through the implementation of strict safety standards, protective devices, secure control systems, regular maintenance, employee training, and comprehensive risk assessment methods such as functional safety.
Automation engineering utilises various programming languages and software platforms, including Ladder Logic, Structured Text, and Function Block Diagrams (FBD). Commonly used tools include Programmable Logic Controllers (PLCs) and specialised software such as Siemens STEP 7, Rockwell RSLogix, and CODESYS.
Industry 4.0 and IoT technologies enable digital networking of production systems, real-time data collection and analysis, predictive maintenance, and the development of customised products and services — resulting in smarter and more efficient production processes.
Key trends include:
MEMBRAFLOW offers customized automation solutions for companies, including consulting, planning, development, implementation and training. Through close cooperation and the use of state-of-the-art technologies, we help our customers to optimize their production processes and achieve competitive advantages.
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