MEMBRAFLOW - Solutions
Control &
Automation technology
Control &
Automation technology
- Technological leap
- Process optimization
- Quality assurance
- Cost reduction
Automation is the key to greater efficiency
In automation technology, we offer a wide range of services that accompany our customers from consulting and project management through to the implementation of all design activities. This includes control cabinet planning, the creation of electrical circuit diagrams, the creation of circuit diagrams and the creation of various required documents.
Our range of services also includes project planning and automated documentation for fluid technology systems in hydraulics, pneumatics, cooling and lubrication, in addition to fluid planning.
We optimize processes, expand existing systems and thus make it possible to increase production quantities and volumes.
In addition to design activities, we offer PLC and HMI programming, the supply of control cabinets and hardware components as well as other comprehensive services in the field of automation technology.
Automation technology has become indispensable in industry, as it helps companies to significantly increase their efficiency, accuracy and competitiveness. MEMBRAFLOW offers you comprehensive solutions in automation technology and electrical planning to optimize your production processes. Automation can reduce repetitive and manual tasks, increase production speed and reduce operating costs.
Consulting & project planning
Our knowledge flows into the development of concepts for the entire technical implementation, from hardware selection to software services and documentation creation. We are in close contact with our customers to define interfaces and delivery limits and to take into account all technical, regulatory, local and customer-specific requirements.
During the realization of a project, we constantly monitor the entire production process. In addition to compliance with all local and customer-specific regulations (specifications), the entire purchasing and production process is monitored.
Our on-site services include continuous coordination of all installation work, as well as handover, supervision of trial operation and instruction of customer personnel.
Electrical construction
At MEMBRAFLOW we use the following systems for electrical design:
EPLAN Electric P8
The EPLAN CAD system enables consistent, integrated and fast electrical design for machines and systems. It supports various engineering methods, from manual creation to standardized and template-based work. The project data recorded in the circuit diagram serves as the basis for automated completion of the machine and system documentation.
EPLAN Pro Panel
This system enables us to carry out comprehensive planning in 2D and 3D for control and switchgear construction. It serves as the basis for the automation and industrialization of enclosure production. We use EPLAN Pro Panel to design and construct control cabinets, switchgear and power distribution systems for energy supply in 3D.
EPLAN Smart Mounting
Smart Mounting simplifies the manual assembly of mechanical and electrical components in enclosure construction. Precise work instructions and 3D visualization make the assembly of enclosures more efficient.
EPLAN Smart Wiring
Smart Wiring is our virtual assistant for manual wiring in control cabinet construction. The software provides all information, from connection points to the exact installation route, digitally and in 3D.
EPLAN Preplanning
With preplanning, we record engineering data as early as the pre-planning phase. This includes, for example, actuators and sensors for systems, machines or buildings. The software makes it possible to quickly create data sheets or specifications for material procurement. We also access the collected and enriched data in the subsequent planning phases.
EPLAN Fluid
Our engineering tool for project planning and automated documentation of fluid technology systems such as hydraulics, pneumatics, cooling and lubrication. The software supports various engineering methods, from manual creation to standardized and template-based work. Once recorded in the circuit diagram, the project data serves as the basis for automated completion of the machine and system documentation.
Electrical construction
EPLAN eView
With this system, projects along the entire value chain are available to all project participants - from engineering, production and assembly through to service and maintenance.
Other CAD systems and software tools we use include:
- EPLAN Data Portal
- AutoCAD LT
- Microsoft Visio 2010
With these systems, we are able to create the data required for PLC programming and component configuration as well as documentation - in the case of control cabinets for the USA and Canada in accordance with UL standards:
- Circuit diagrams
- Device layout plans
- Terminal diagrams
- Cable plans
- Bus topologies
- Equipment BOMs
- Pneumatic plans
- 2D & 3D control cabinet planning
- Article parts lists
- Spare parts lists
Safety technology (EN 13849-1)
We can also assist you in selecting and calculating the right safety technology (EN 13849-1) and, if required, prepare a (detailed) climate calculation.
Explosion protection
With our experience in the field of explosion protection, we cover a large area of electrical design for you.
UL standard
The USA and Canada prescribe their own standards for product safety, which are crucial for the construction of enclosures. These specific UL standards provide comprehensive guidelines and safety standards that we take into account for projects in North America.
PLC & HMI programming
Modular and structured software engineering is the basis for an efficient and productive system. Thanks to our many years of experience, we are able to realize complex processes individually. Connections to databases and the networking of machines and company networks make it possible to increase the effectiveness and efficiency of the systems. This fulfills important technological requirements for the digital future of industrial production and makes a significant contribution to Industry 4.0.
Controls:
- SIMATIC 1200, 1500, 300, 400, S5 / S7
- standard, fail-safe, highly available
As a standard supplier, we rely on SIEMENS and are therefore able to work with the following systems:
- TIA Portal
- STEP7
- STEP5
The visualizations with an intuitive "look and feel graphic interface" simplify the operation of complex machines. The schematic representation of process sequences in conjunction with the display of the status of system components and process data: Archiving enables continuous optimization of our systems. A simple and fast fault diagnosis tool reduces downtimes and increases the availability and efficiency of the systems.
We use the following systems for HMI programming, depending on the specification, customer requirements and system age:
- TIA Portal
- WinCC
- WinCC flexible
- ProTool/Pro
Process control systems
- SIMATIC PCS 7
Hardware & additional services
Control cabinet construction & hardware installations
Depending on the size and any protection requirements (e.g. explosion protection), we design and manufacture the right control cabinet for each individual project according to the customer's requirements. Once the switch cabinet construction is complete, our electricians carry out all the necessary installation work on site.
Depending on the customer's requirements, we can carry out the entire electrical wiring of all main devices and units or only internal wiring work up to defined transfer points. Our electricians are also available for other electrical work of any kind.
Function & initial test
At the end of the installations carried out by us, an initial test is carried out in accordance with DIN EN 60204-1:2019 ; VDE 0113-1:2019, which is mandatory for the safe operation of the system. For systems installed and commissioned by third parties, we offer to carry out these tests as an additional service.
Retro-Fit
Under certain circumstances, upgrading existing systems is preferable to implementing new systems. In this case, our employees are available to answer questions about the compatibility of existing equipment and the implementation of new equipment or software upgrades. The work carried out under the name Retrofit is particularly interesting for customers who are confronted with problems in procuring spare parts or who want to expand the functionalities of their systems.
Pneumatics
Through innovative solutions in control and regulation technology, we expand the possibilities of pneumatics and combine proportional technology, sensors and control algorithms to create an effective control loop. As a result, we not only optimize pressure, flow and movement, but also increase the efficiency of your production. Our experts ensure that the control system is easily integrated into your systems and offer you maximum process reliability, precise control and economical results.
Explosion protection
Explosion protection requires compliance with strict legal requirements. These include the ATEX directives (ATEX 114 and ATEX 153) and the IECEx standards. All components and systems used must be certified and labeled accordingly. Regular maintenance and inspection of the systems are essential. MEMBRAFLOW offers you many years of experience in fulfilling all legal explosion protection requirements.
UL standard
The USA and Canada have established their own standards for product safety, which are relevant to enclosure construction. MEMBRAFLOW is your partner when it comes to compliance with the extensive guidelines and safety standards (UL standards) in North America.
Our machinery for wire processing, milling & surface marking - also in contract manufacturing
Photo: RITTAL GmbH & Co. KG
Photo: RITTAL GmbH & Co. KG
Photo: Murrplastik Systemtechnik GmbH
After Sales
Support & process optimization
After the handover of systems, we continue to be available to our customers for maintenance and troubleshooting. We offer various concepts, ranging from recurring inspections to urgent service calls in the event of system failures. These can be carried out by means of remote maintenance support as well as on-site visits.
Maintenance includes recurring measurements, importing system updates and checking and monitoring software and control parameters.
To increase the efficiency of your system, we also offer process optimizations that we can install quickly and easily.
Both customer-specific modifications and system extensions are possible. Our well-stocked warehouse also enables us to support our customers quickly and easily with the procurement of spare parts.
Advantages of a partnership with MEMBRAFLOW
Customized solutions
Solutions are customized to the specific needs and requirements of your business to achieve optimal results.
Increased efficiency
With advanced automation technology and optimized processes, you can significantly increase the efficiency of your production.
Cost savings
Reduce your operating and personnel costs through efficient processes, lower energy consumption and optimized use of resources.
Future security
Our solutions are scalable and flexible so that they can grow with the growing and changing requirements of your company.
Increased product quality
By precisely controlling and monitoring production processes, MEMBRAFLOW helps to improve product quality.
Professional competence & experience
Benefit from our extensive know-how and years of experience in the fields of automation technology and electrical planning.
Sustainability
We create environmentally friendly solutions that not only increase your production efficiency, but also reduce your ecological footprint.
Reliable support & maintenance
Our dedicated team is on hand to provide you with technical support and maintenance services to ensure maximum availability and performance of your systems.
Security
MEMBRAFLOW ensures the safety of your systems and employees. Our solutions comply with the latest safety standards and regulations.
ISO certification
We are certified to ISO 9001:2015 and ISO 14001:2015 and are audited regularly.
Control & automation technology
Control & automation technology
Industry solutions
Industry solutions
Mechanical & plant engineering
Benefit from our flexibility and precision, which are specially designed for the needs of mechanical and plant engineering.
Component manufacturer
Our solutions ensure reliability and quality assurance for component manufacturers.
Automotive
We drive innovation and speed to meet the high demands of the automotive industry.
Food & beverages
MEMBRAFLOW offers solutions that are tailored to the requirements and processes of the food & beverage industry.
Process industry
We are the competent partner to meet the special requirements of the process industry.
Energy & Supply
Our solutions are reliable and support sustainability in critical infrastructures.
Maritime
Benefit from our flexibility and precision that shipbuilding requires.
Building technology
MEMBRAFLOW solutions guarantee reliability and safety in building technology.
Clean room
MEMBRAFLOW is the right partner when it comes to critical requirements in cleanrooms.
Services
Consulting & project planning
- We develop customized concepts that are precisely tailored to your specific requirements in order to get the most out of your investment in automation technology.
PLC programming
- Our experts use the latest technologies to automate your systems, resulting in increased efficiency and reliability.
EPLAN design
- Our experts use EPLAN software to create and document electrical and fluid engineering design drawings, circuit diagrams and control cabinet layouts extremely efficiently.
Visualization & process control
- Gain full control and an overview of your systems with advanced visualization and control solutions.
Productivity increase, quality assurance & safety
By choosing MEMBRAFLOW's automation technology and electrical planning, you benefit from:
Increase in output quantity
Automated processes increase the efficiency of your production and enable a higher output rate.
Quality assurance
Through precise control and monitoring, you can maintain and improve the quality of your products.
Acquisition & backup of process data
Process data enables us to develop customized solutions for your specific requirements. They also enable proactive maintenance and serve to identify and rectify potential problems at an early stage.
Safety in the workplace
Automation solutions help to increase safety in the workplace by minimizing the risk of human error and taking over dangerous tasks.
FAQ - Frequently asked questions
Automation technology can make your production processes more efficient, faster and safer by reducing manual errors and increasing production capacities.
Yes, our automation solutions are fully customizable to meet the unique needs and goals of your business.
We ensure quality through the use of experienced engineers, state-of-the-art technologies and strict quality control throughout the entire project cycle.
Yes, we can analyze existing systems and propose solutions for automation and optimization to increase your efficiency.
The integration of new automation technology into existing processes is carried out using a carefully planned, step-by-step approach in order to minimize disruption to ongoing operations and ensure a smooth transition.