MEMBRAFLOW - References

Case studies &
Success stories

  • Improve quality
  • Reduce costs
  • Increase efficiency
  • Promoting sustainability
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A quick introduction to our case studies

Discover our tailor-made solutions designed to revolutionize your production processes in the fields of membrane filter technology & plant engineering. We offer you advanced technologies and comprehensive expertise to meet your individual requirements.

CASE STUDY 1

Water & wastewater treatment in municipalities & industry

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CASE STUDY 2

Quality & safety in the food & beverage industry

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CASE STUDY 3

Purity & precision in the pharmaceutical industry

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CASE STUDY 4

Increasing efficiency in the chemical industry

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Case study 1

Membrane filtration in a municipal waterworks

Membrane filtration in a municipal waterworks

Problem

A municipal waterworks is faced with the challenge of ensuring drinking water quality in accordance with strict guidelines and standards. Various contaminants such as heavy metals, organic impurities and microorganisms must be effectively removed in order to provide clean and safe drinking water for the population. Traditional treatment methods reach their limits and cannot always guarantee the required purity.

Solution

The waterworks decides to implement a membrane filtration system as part of its treatment plant. By using state-of-the-art membrane technology, pollutants can be retained at a molecular level while important minerals and nutrients are preserved. This enables effective purification of the water and ensures consistently high water quality.

Result thanks to MEMBRAFLOW

By introducing Membraflow, the membrane filtration system, the waterworks has achieved significant improvements in various areas:

Membrane technology reduces the need for chemical cleaning agents and the frequency of maintenance work, resulting in considerable cost savings.

The automated processes of the membrane filtration system enable efficient and continuous water treatment without time-consuming manual intervention, which saves time.

Membraflow consistently supplies high-quality drinking water that meets the strictest quality standards and strengthens the population's trust in the water source.

Membrane technology enables the efficient use of resources and thus contributes to the sustainable management of water resources, which offers both ecological and economic benefits in the long term.

Problem

A juice producer faces the challenge of producing high-quality juices that are free from impurities and unwanted flavors. Traditional filtration methods reach their limits as they are unable to effectively remove the finest particles and unwanted substances without affecting the natural flavors and nutrients of the juice. This leads to reduced product quality and shelf life.

Solution

The juice producer decides to implement a membrane filtration system to improve the quality and shelf life of its juices. By using nanofiltration membranes, the finest particles and unwanted impurities can be efficiently removed while preserving the natural flavors and nutrients of the juice. This enables the production of juices with an improved taste quality and a longer shelf life.

Result thanks to MEMBRAFLOW

By introducing Membraflow, the membrane filtration system, the juice producer achieves the following results:

Membrane filtration technology enables the removal of fine particles, turbidity and unwanted flavors from the juice, resulting in improved taste quality and clarity.

The removal of microorganisms and unwanted impurities through membrane filtration extends the shelf life of the juices and contributes to food safety.

The automated processes and the high efficiency of the membrane filtration system lead to a reduction in production costs and an increase in the company's profitability.

Case study 2

Application of membrane filtration in juice production

Application of membrane filtration in juice production

Case study 3

Application of membrane technology in the pharmaceutical industry

Application of membrane technology in the pharmaceutical industry

Problem

A pharmaceutical company faces the challenge of producing high-quality active pharmaceutical ingredients that meet strict purity standards. It is crucial that the active ingredients produced are free from impurities such as particles, microorganisms and pyrogens in order to ensure the safety and efficacy of the drugs. Conventional filtration methods reach their limits and cannot always achieve the required purity.

Solution

The pharmaceutical company decides to implement a state-of-the-art membrane filtration system in its production process. By using nanofiltration membranes, the finest impurities can be efficiently retained while the desired active ingredients remain unaffected. This enables precise and reliable filtration that meets the high quality standards of the pharmaceutical industry.

Result thanks to MEMBRAFLOW

By introducing Membraflow, the membrane filtration system, the pharmaceutical company achieves the following results:

Membrane filtration technology effectively removes impurities such as particles, microorganisms and pyrogens from the active pharmaceutical ingredients, resulting in significantly improved purity and quality of the end products.

The use of membrane filtration technology ensures that the active pharmaceutical ingredients produced are free from potentially harmful impurities, which increases the safety and efficacy of the medicines for patients.

The automated processes and the high efficiency of the membrane filtration plant lead to an increase in the company's production capacity and efficiency, which reduces costs and increases profitability.

Problem

A chemical company that uses organic solvents in its production process faces the challenge of recovering valuable recyclables from its waste streams. Traditional separation methods are proving to be inefficient and costly, resulting in a loss of valuable resources while causing environmental impacts.

Solution

The company decides to implement a nanofiltration system to recover organic solvents from its waste streams. Nanofiltration membranes offer the ability to selectively retain organic molecules while allowing water and other components to pass through. In this way, the organic solvents can be efficiently concentrated and separated from other contaminants.

Result thanks to MEMBRAFLOW

By introducing the nanofiltration system, the chemical company has achieved the following results:

The nanofiltration system enables the recovery of organic solvents from the waste streams of the production process. These recovered materials can then be reused or further processed, reducing the cost of purchasing new materials.

The selective separation of organic molecules using the nanofiltration system leads to a more efficient use of resources and a reduction in waste. This helps to improve operational efficiency and reduce production costs.

The recovery of organic solvents through nanofiltration not only reduces the need for new raw materials, but also reduces the environmental impact of waste disposal. This contributes to the sustainability of the production process and supports the company's environmental awareness.

Case study 4

Use of nanofiltration for the recovery of valuable substances in the chemical industry

Use of nanofiltration for the recovery of valuable substances in the chemical industry

Customers who trust MEMBRAFLOW

For reasons of confidentiality, it is not possible to list all of our customers.
The references below therefore only show a selection of our customers.

Note Printing Australia 1 of 26 Oesterreichische Banknoten- und Sicherheitsdruck GmbH
DSB Anlagenbau GmbH 2 of 26 Granata - RMZ / Pomegranate 3 of 26

BASF Antwerpen NV<br>Konings Trudo

4 of 26

BOSCH<br>Daimler Benz

5 of 26 SEVEROFRUKT 6 of 26

Stihl<br>Cargill

7 of 26 SILMET AS 8 of 26 Carl Zeiss, FAG
Technology Ventures GmbH
Martinrea Honsel Germany GmbH
Gleitsmann Security inks gmbh
Destilla GmbH
Chemical plant Bad Köstritz GmbH
Heraeus Precions Metals GmbH
Fischermanns GmbH & Co
Badischer Winzerkeller eG
Fruchtsaft Bayer GmbH & Co. KG
Klenk GmbH
Hirschbrauerei Heubach GmbH & Co. KG
KOSOMA GmbH
MAPAL Dr. Kress KG 9 of 26 Bank of Greece // Printing works Department 10 of 26

Pannonia Ethanol<br>Vaja-Fruict<br>Carl Zeiss Vision

11 of 26 Sandoz Industrial Products SpA 12 of 26 Banknote Factory Of the National bank of Kazakhstan 13 of 26 Vateris SIA 14 of 26 Carl Zeiss Vision Manufactura 15 of 26 GELITA Nederland B.V. 16 of 26

OJSC „Lesnaja Jagoda“<br>OJSC „Dairy plant Penzenskij<br>JSC „Brayansk Dairy Plant“<br>JSC „MolAgroTop“

17 of 26

Johnsen Mattey<br>Rustenburg Platinum Mines Limited<br>memcon

18 of 26

BASF<br>MEMON

19 of 26 FABRICA NACIONAL DE MONEDA Y TIMBRE 20 of 26 Mercatus Engineering AB 21 of 26

Thai Union Group PCL<br>Rodenstock (Thailand) Co., Ltd.

22 of 26 Arisu Gida Dis Tic. A.S. 23 of 26 Banknote Printing and Minting Works of National Bank of Ukraine 24 of 26

Brine Recovery systems<br>DGF// GELITA<br>Cerestar // Cargill

25 of 26

JV “AGROMIR-SAMARKAND” LLCJV<br>„SP AFROSIAB MEVA“

26 of 26

Customers who trust MEMBRFLOW

For reasons of confidentiality, it is not possible to list all of our customers.
The references below therefore only show a selection of our customers.

Australia

  • Note Printing Australia

Austria

  • Oesterreichische Banknoten- und Sicherheitsdruck GmbH
  • DSB Anlagenbau GmbH

Azerbaijan

  • Granata - RMZ / Pomegranate

Belgium

  • BASF Antwerp NV
  • Konings Trudo

Brazil

  • Bosch
  • Daimler Benz

Czech Republic

  • SEVEROFRUKT

China

  • Stihl
  • Cargill

Estonia

  • SILMET AS

Germany

  • Carl Zeiss
  • FAG Technology Ventures GmbH
  • Martinrea Honsel Germany GmbH
  • Gleitsmann Security inks gmbh
  • Destilla GmbH
  • Chemical plant Bad Köstritz GmbH
  • Heraeus Precions Metals GmbH
  • Fischermanns GmbH & Co
  • Badischer Winzerkeller eG
  • Fruchtsaft Bayer GmbH & Co. KG
  • Klenk GmbH
  • Hirschbrauerei Heubach GmbH & Co. KG
  • KOSOMA GmbH
  • MAPAL Dr. Kress KG

Greece

  • Bank of Greece // Printing works Department

Hungary

  • Pannonia Ethanol
  • Vaja-Fruict
  • Carl Zeiss Vision

Italy

  • Sandoz Industrial Products SpA

Kazakhstan

  • Banknote Factory Of the National bank of Kazakhstan

Latvia

  • Vateris SIA

Mexico

  • Carl Zeiss Vision Manufactura

Netherlands

  • GELITA Nederland B.V.

Russia

  • OJSC "Lesnaya Yagoda"
  • OJSC "Dairy plant Penzenskij
  • JSC "Brayansk Dairy Plant"
  • JSC "MolAgroTop"

South Africa

  • Johnsen Mattey
  • Rustenburg Platinum Mines Limited
  • memcon

South Korea

  • BASF
  • MEMON

Spain

  • FABRICA NACIONAL DE MONEDA Y TIMBRE

Sweden

  • Mercatus Engineering AB

Thailand

  • Thai Union Group PCL
  • Rodenstock (Thailand) Co., Ltd.

Turkey

  • Arisu Gida Dis Tic. A.S.

Ukraine

  • Banknote Printing and Minting Works of National Bank of Ukraine

USA

  • Brine Recovery systems
  • DGF// GELITA
  • Cerestar // Cargill

Uzbekistan

  • JV "AGROMIR-SAMARKAND" LLC
  • JV "SP AFROSIAB MEVA"

The path to your goal: Your collaboration with MEMBRAFLOW

MEMBRAFLOW not only delivers solutions, but also builds on a genuine partnership with our customers. From initial contact to post-project support, we follow a structured process based on transparency, efficiency and personalized advice.

Step 1

Consulting & needs analysis

Every project begins with an understanding of your specific needs and challenges. Our experts carry out a comprehensive needs analysis and consultation to develop a deep understanding of your processes and goals.

Step 2

Planning & concept development

Based on the needs analysis, we develop a customized concept for your plant or automation system. In doing so, we take both technical and economic aspects into account to ensure that the solution fits your requirements perfectly.

Step 3

Realization & implementation

Once the concept has been approved, we begin with the detailed planning and implementation. Our experienced project team ensures that all project phases run smoothly, from production and installation through to the commissioning of your system.

Step 4

Training & instruction

To ensure a smooth transition and maximum efficiency of your new systems, we offer comprehensive training and instruction for your operating personnel. This ensures that your teams use and maintain the technology effectively.

Step 5

Aftercare & support

We are also there for you after successful implementation. Our service and support team offers maintenance, technical support and, if required, further optimizations to ensure the long-term performance of your system.

MEMBRAFLOW offers you customized solutions

By combining advanced membrane filtration technology and automation solutions, we help you to optimize your production processes, increase efficiency and operate sustainably at the same time.

With MEMBRAFLOW, you can be sure that you have a partner at your side who knows the challenges of modern production and provides the right solutions.

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Choose MEMBRAFLOW and benefit from a partnership based on trust, quality and innovation. We are here to take your production to the next level.

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